High Efficiency Copper Dissolution Tank
Product Overview: It is a device used to dissolve copper in the copper foil production process. Its main function is to dissolve copper ions in water to form an electrolyte.
Product advantages: efficient dissolution, stable operation, environmental protection and energy saving, easy maintenance, and high safety.
Technical advantages:
1. Maximize the copper-melting reaction speed and heat release without steam heating.
The negative pressure air formed in the tank is self-primed to reduce energy consumption.
2. The self-developed system improves the copper dissolving efficiency, and the copper dissolving efficiency can reach 260kg/h.
3. The guaranteed copper amount is ≤35 tons (the industry average is 80~90 tons), reducing system costs.
Product after-sales service: We provide timely, high-quality new anode manufacturing and old anode recoating services worldwide.
What is High efficiency Copper Dissolution Tank?
The high efficiency copper dissolution tank holds a vital position within the electrolytic copper foil production line. It fulfills a crucial role by rapidly dissolving copper raw materials into the electrolyte, providing essential copper ions for the subsequent electrolysis process. In addition to this, it upholds the stability of the electrolyte, ensuring the correct concentration and composition of copper ions for dependable processes.
Moreover, the high-efficiency dissolution tank significantly boosts production efficiency and output, addressing market demands and enhancing the company's competitiveness. Through precise control of the electrolyte composition, it guarantees stable and uniform copper foil production, meeting the exacting quality standards set by customers.
Furthermore, the tank's rapid dissolution capacity contributes to cost savings in energy, supporting the sustainable development of the enterprise. To sum it up, the high-efficiency copper dissolution tank holds a significant and critical role in electrolytic copper foil production. It directly influences production efficiency, product quality, and energy costs, rendering it an indispensable element in achieving top-notch and efficient copper foil production.
System Components and Specifications
The high-efficiency copper dissolution tank consists of several key components:
Dissolution chamber: Made of high-quality materials to withstand the harsh conditions of the process.
Agitation system: Ensures uniform mixing of the solution for efficient dissolution.
Temperature control: Maintains optimum temperature for the dissolution process.
Electronic control system: Monitors and controls the entire operation of the tank.
Economic Indicators and Advantages
With its superior performance and efficiency, it offers significant economic benefits:
Reduced operating costs due to a high dissolution rate
Shorter dissolution time resulting in increased production efficiency
Energy-efficient design minimizes power consumption
Compact size saves space in the production facility
Applications
Electrolytic Copper Foil Production: This tank is an integral component in the production of copper foil used in printed circuit boards (PCBs). It rapidly dissolves copper raw materials into the electrolyte, providing essential copper ions for subsequent electrolysis processes, resulting in the production of high-quality copper foil.
Electroplating: In electroplating applications across industries, the Copper Dissolution Tank supplies the necessary copper ions for the electroplating process, ensuring the even and efficient deposition of copper onto various surfaces, including automotive parts and decorative items.
Metallurgy: Within the metallurgical industry, the tank plays a critical role in electrorefining processes. It facilitates the dissolution of copper for the purification of impure copper, contributing to the production of high-purity copper for various applications.
Chemical Manufacturing: The tank is used in chemical processes that require the controlled dissolution of copper for the production of specific chemical compounds, such as copper-based chemicals.
Battery Manufacturing: The high efficiency copper dissolution tank is employed in the manufacturing of batteries, including lithium-ion batteries. It ensures a stable supply of copper ions, essential for battery performance.
Research and Development: Laboratories and research institutions use these tanks for experimental purposes, studying and testing electrochemical reactions and processes, including the development of new electrochemical techniques.
Water Treatment: In water treatment applications, the tank is used to control the concentration of copper ions in the water, which can help prevent biofouling in cooling systems and swimming pools.
Sustainable Development: The tank's rapid dissolution capability contributes to energy cost savings and supports sustainable practices in various industries, aligning with environmental and cost-efficiency goals.
FAQ
Q: Can this tank handle other metals besides copper?
A: The tank is specifically designed for copper dissolution and may not be suitable for other metals.
Q: Is the tank easy to clean and maintain?
A: Yes, the tank has a user-friendly design for easy cleaning and maintenance.
TJNE is a professional manufacturer and supplier of High Efficiency Copper Dissolution Tanks with strong technical expertise. We offer comprehensive one-stop after-sales service, complete certification and testing reports, fast delivery, and secure packaging. For further inquiries or to purchase the High Efficiency Copper Dissolution Tank, please contact us at yangbo@tjanode.com
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